CHILLER FOR HYDROGEN REFUELING STATION
CHILLER FOR HYDROGEN REFUELING STATION

Ultra Low Temperature Cooling Solutions for High Pressure Hydrogen Refueling Infrastructure

Drycool Systems manufactures specialized Hydrogen Refueling Station Chillers designed to deliver ultra-low temperature cooling for compressed hydrogen fueling applications. Engineered to support the SAE J2601 hydrogen refueling protocol, these chillers provide reliable cooling capacity from 10 TR to 100 TR while maintaining hydrogen pre-cooling temperatures as low as -40°C. Built with advanced refrigeration technology, intelligent controls, and industrial-grade safety features, the systems ensure efficient, safe, and reliable hydrogen dispensing operations for the growing clean energy and hydrogen mobility sector.

Reciprocating
10 TR – 100 TR
Air Cooled
Microprocessor
Microprocessor
Controller
Air Cooled
Condenser
OVERVIEW

Built for Efficiency.
Designed for Industry.

As the global energy sector transitions toward net-zero emissions and renewable energy solutions, hydrogen fuel technology has emerged as one of the most promising alternatives to conventional fossil fuels. Hydrogen fuel cells generate electricity with water as the primary byproduct, making them an environmentally sustainable solution for transportation, industrial applications, and future energy infrastructure. One of the most critical requirements within hydrogen fueling infrastructure is temperature management during the refueling process. According to the SAE J2601 hydrogen fueling protocol, hydrogen must be pre-cooled to approximately -40°C before dispensing. This cooling requirement exists because the compression process generates significant heat, which can impact fueling speed, efficiency, and safety. Drycool Systems Hydrogen Refueling Station Chillers are specifically engineered to provide precise ultra-low temperature cooling for compressed hydrogen applications. Utilizing advanced refrigeration circuits, multiple cooling stages, electronic expansion valves, and intelligent control systems, these chillers ensure stable hydrogen temperatures throughout the fueling cycle. The systems are capable of maintaining reliable operation even under varying ambient conditions and high-frequency refueling demands. Designed for modern hydrogen infrastructure, the chillers incorporate advanced monitoring systems, industrial automation, predictive diagnostics, and scalable configurations suitable for fueling stations, hydrogen distribution centers, industrial logistics facilities, and future hydrogen mobility networks.
Designed specifically for hydrogen refueling station applications.
Provides hydrogen pre-cooling temperatures down to -40°C.
Available with cooling capacities from 10 TR to 100 TR.
Multi-circuit refrigeration design for enhanced reliability and continuous operation.
Compatible with SAE J2601 hydrogen fueling requirements.
Prominent Features
The system is specifically designed to achieve and maintain hydrogen pre-cooling temperatures as low as -40°C, ensuring compliance with hydrogen refueling standards and supporting safe fuel dispensing operations.
Utilizes high-efficiency reciprocating compressors, electronic expansion valves, and intelligent refrigeration controls to deliver stable low-temperature performance under varying load conditions.
Advanced control algorithms and variable-speed technologies optimize energy consumption while maintaining consistent cooling performance during peak fueling operations.
Designed with multiple safety systems, predictive diagnostics, redundant cooling circuits, and industrial-grade construction to support continuous operation in critical infrastructure environments.
Engineered to support hydrogen mobility applications including fuel cell vehicles, heavy-duty transportation fleets, industrial logistics operations, and emerging hydrogen energy networks.
System Advantages

Reliable Hydrogen Temperature Control

Maintains precise hydrogen temperatures throughout the fueling process for improved safety and operational efficiency.

High Fueling Throughput

Supports rapid refueling operations while maintaining consistent cooling performance under demanding load conditions.

Reduced Energy Consumption

Energy-efficient refrigeration technology minimizes operating costs and improves overall station efficiency.

Continuous Operation Capability

Multi-circuit design ensures reliable operation and reduced downtime for critical hydrogen infrastructure.

Key Specifications
Cooling Capacity
10 TR – 100 TR
Compressor Type
Reciprocating Compressor
Controller Type
Advanced Microprocessor Controller
Condenser Type
Air Cooled
Hydrogen Cooling Temperature
-40°C
Low Temperature Capability
Up to -50°C
Cooling Medium
Brine, Glycol, Methanol
Refrigerant Options
R-134a, R-407C, R-404A
Alternative Refrigerant
Ammonia (NH3) Available
Expansion Device
Electronic Expansion Valve
Capacity Control
Automatic Stepped or Stepless Capacity Control (25%–100%)
Storage System
Stainless Steel Storage Tanks
Need Help?

Need help selecting
the right chiller?

Our experts will help you choose the right capacity based on your application, cooling load, and operating conditions.

Home Download