FALLING FILM CHILLER
FALLING FILM CHILLER

High-Efficiency Falling Film Chillers for Precision Industrial Process Cooling

Drycool Systems’ Falling Film Chillers are advanced industrial cooling systems engineered for applications requiring exceptional energy efficiency, low refrigerant charge, and precise temperature control. Utilizing advanced falling film evaporator technology, these chillers provide superior heat transfer performance while significantly reducing operating costs and environmental impact. Designed for demanding industrial applications including concrete cooling, dairy processing, beverage production, chemical manufacturing, plastics processing, and food industries, Drycool Falling Film Chillers deliver reliable cooling performance with excellent part-load efficiency and rapid temperature pull-down capability.

Custom Capacity
Cooling Capacity
Scroll / Screw
Compressor
PLC / Microprocessor
Controller
Air Cooled / Water Cooled / Evaporative
Condenser
OVERVIEW

Built for Efficiency.
Designed for Industry.

A Falling Film Chiller utilizes a controlled film of liquid refrigerant or process fluid distributed evenly across the evaporator surface instead of flooding the shell with refrigerant. This advanced heat transfer method maximizes thermal efficiency by creating a thin liquid layer that rapidly absorbs heat while maintaining highly stable operating conditions. The result is a high-performance cooling system capable of delivering superior efficiency with significantly lower refrigerant requirements. Compared to conventional flooded evaporator systems, Falling Film Chillers require approximately 30% to 40% less refrigerant while achieving faster response times, improved part-load performance, and reduced environmental impact. The gravity-driven liquid film design enhances heat transfer coefficients and allows operation at very low approach temperatures without the risks commonly associated with traditional evaporator technologies. Drycool Falling Film Chillers are widely used in industries where rapid cooling, precise temperature control, and energy-efficient operation are essential. Their ability to generate near-freezing chilled water makes them ideal for dairy processing, beverage production, food manufacturing, concrete cooling, chemical processing, and industrial refrigeration applications. Engineered using premium stainless-steel heat exchangers, intelligent PLC-based controls, electronic expansion valves, and advanced thermal calculations, every Drycool Falling Film Chiller is custom-designed to deliver long-term reliability, low operating costs, and exceptional cooling performance across a wide range of industrial applications.
Uses 30%–40% less refrigerant compared to conventional flooded evaporator systems.
Delivers superior heat transfer efficiency with rapid temperature pull-down capability.
Provides excellent part-load performance for fluctuating cooling demands.
Available in skid-mounted and containerized configurations for easy installation.
Suitable for chilled water temperatures approaching freezing conditions without freeze-up risks.
Prominent Features
A precisely distributed liquid film flows over the evaporator surface, maximizing heat transfer efficiency while minimizing refrigerant usage and improving cooling performance.
The innovative evaporator configuration significantly reduces refrigerant volume requirements, improving environmental compliance, operational safety, and system sustainability.
Engineered for applications requiring fast cooling from high inlet temperatures to near-freezing conditions while maintaining precise temperature stability.
Advanced automation continuously monitors operating parameters, optimizes performance, and maintains stable operation under varying thermal loads.
Robust stainless-steel construction, scalable evaporator design, and customizable condenser options provide flexibility for future expansion and diverse industrial requirements.
System Advantages

Exceptional Energy Efficiency

Optimized heat transfer characteristics reduce compressor workload, lowering energy consumption and operating costs throughout the equipment lifecycle.

Reduced Refrigerant Requirements

The falling film design uses substantially less refrigerant than conventional flooded systems, improving environmental performance and simplifying compliance requirements.

Enhanced Operational Reliability

The design naturally resists freeze-up damage, minimizes fouling, and maintains consistent performance even under demanding industrial conditions.

Long-Term Cost Savings

Lower energy consumption, reduced maintenance requirements, extended equipment lifespan, and simplified servicing contribute to a lower total cost of ownership.

Key Specifications
Cooling Capacity
Custom Capacity Available
Evaporator Type
Falling Film Evaporator
Compressor Type
Scroll / Screw Compressor
Controller Type
PLC / Microprocessor Controller
Condenser Type
Air Cooled / Water Cooled / Evaporative
Refrigerant Charge
30%–40% Lower than Flooded Systems
Efficiency
High Part-Load Efficiency
Expansion Device
Electronic Expansion Valve
Construction Material
Stainless Steel Heat Exchanger Surfaces
Control Features
PLC Automation & Monitoring
Installation Type
Skid Mounted / Containerized
Temperature Capability
Near-Freezing Chilled Water Applications
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